Nitro History Analysis

We found some interesting nitro stats in a recent racing history search. Art Malone was one of the frontrunners in the mid 1960’s in Top Fuel drag racing. Note the following:

  • Engine: Early Model Hemi 398 ci
  • Blower: Roots 6-71 @ 18% OD
  • Fuel injection hat: Hilborn Bugcatcher (4 hole front)
  • Fuel pump: Hilborn 12.5 GPM pump (ref. Don Enriquez, Hilborn)
  • Nozzles: hat & port
  • Fuel: 85% nitro.

Art’s combination in the front-motored Top Fuel dragster ran record competition all over the US in AHRA & NHRA quarter mile drag race events.

Pro-Calcs Analysis

We fired up our Pro-Calcs calculator to analyze the setup:

calc2014

This profile is currently set up in Pro-Calcs as a pre-programmed
“Select a sample baseline: TF 65 amalone“.

Pro-Calcs Analysis

Art’s jetting layout was 4 hat nozzles (above the blower) and 8 port nozzles (below the blower). Don Enriquez, Hilborn Fuel Injection master, confirmed the fuel pump size of that time of 12.5 GPM. A 6-71 blower of that era has a displacement of 410 cubic inches that was entered into the calculator screen (shown above). The calculator determined an air to fuel ratio of 1.36 to 1 from Art’s setup and common weather data. That is considerably leaner than AFR’s of today in the current Nostalgia Top Fuel combinations. They are typically at an AFR value of 1.1 to 1.
 
Air to Fuel Ratio Background: For readers unfamiliar with air to fuel ratio, it is a very informative numerical value for a race engine combo. It is a stable value that is a great way to numerically rate a tune-up for maximum performance. Air to fuel ratio is a result of the weight of engine air per rev. divided by the weight of engine fuel per rev. The weight of engine air is determined by:

  • Size of the engine in a normally aspirated application
  • Size of the blower in a supercharged application (410 ci in this case) and the blower overdrive ratio (18% in this case)
  • Volumetric efficiency of the engine in a normally aspirated engine
  • Efficiency (sealing less leakage) of the blower in a blown engine (95% in this case)
  • Temperature of air at the inlet (80 deg. F in this application)
  • Barometric pressure of the air at the inlet (29.9 inches of mercury uncorrected* in this application)
  • Humidity of the air at the inlet (40% in this application).

Air to Fuel Ratio Tuning:

Air to fuel ratio is a critical design value in all engine development:

  • The air to fuel ratio for a highway gasoline vehicle is typically 14.7 to 1.
  • For normally aspirated methanol, it is typically 5 to 1.
  • For modern blown nitro engines that compete in Nostalgia Top Fuel drag racing, it is typically close to 1 to 1.

That is one pound of air to one pound of fuel:

  • One pound of air is over 13 cubic feet of air.
  • One pound of fuel is a little over a pint of fuel.

So for every 13 cubic feet of air going through the racing engine, a pint of fuel goes through it at a 1 to 1 air to fuel ratio. Pro-Calcs determines both of these values from weather and engine data. Pro-Calcs computes air to fuel ratio from those values “per engine revolution”. This standard, “per engine revolution”, greatly simplifies tuning analysis & decisions. Small adjustments in fuel make a big difference in maximum performance or engine damage.
 
Blower Overdrive Discussion

Going back to the Nitro History example, that leanness would explain the limit on blower overdrive to 18%. Much more overdrive would be leaner yet. That also explains the need for a typical low static compression ratio of 6.5 to 1 for that combination and era. Between our historic search and old memories from the time, Top Fuel drag racers would use only as much blower (18% typical) and timing (30 degrees typical) that they could that would not burn up the engine. If any more compression, overdrive, timing, or nitro percentage were used, engine damage was inevitable.
 
Compression Ratio Discussion

The dynamic compression from a combination calculates out to about 15 to 1 (Ref. Fuel Inj book, Section 16.5, Methanol book, Section 9.10, Nitro book, Appendix 2). Dynamic compression is a combination of the static compression and the boost. That 15 to 1 compression ratio value is one reason these old 375 horsepower engines from the 1950s made over 1,100 horsepower in the mid 1960s.   That high value is similar to dynamic compression in the current nostalgia Top Fuel as well as Professional Top Fuel combinations. That high value in all three cases is dependent on fuel enrichment for inter-cooling to inhibit detonation. Fuel enrichment of over 85% is common. The amount of fuel enrichment for detonation control is well explained in our Methanol book & Nitro book. It is explained with numbers that relate to the different applications.
 
That high value from each of the three combinations is achieved with a different engine size, nitro percentage, and blower size. Using the Pro-Calcs tool for different air densities, a jetting combination can be adjusted to reproduce a proven air to fuel ratio. It becomes a simple numerical task. As I investigated different combinations using Pro-Calcs, it became apparent that trial-and-error adjustments for air density changes are risky without numerical computations. It is likely that damaging combinations would be more frequent outcomes from the alternative trial-and-error guestimates.
 
Editorial

In the 1950s, a group of racers around the world ran nitro racing engines. Those competing in the top ranks were all using similar setups of that time. The group collectively determined jetting, spark advance, compression, and blower overdrive limits. Trial-and–error was the method. Collective data shared between competitors and through suppliers resulted on a combination that was maxed out. In the 1960s, the same method was used. A group of competitors collectively determined a faster combination with gradual improvements from better parts and more trial-and-error learning. Parts breakage was frequent and always the humbling lesson. That was repeated in the 1970s and thereafter. The collective cost was extensive. The performance in each era was a result of that collective trial-and-error R & D. Breakage certainly limited many of the advancements. Recent advances such as Pro-Calcs can provide numerical analysis & control that can now significantly reduce breakage.
 
Effect of Different Air Densities Examples

With Pro-Calcs, different combos can be evaluated for a different air temperature, for example. Blower overdrive can be adjusted so that the same proven air to fuel ratio can be achieved. For example, the previous baseline was at 80 deg. F temperature.

  1. For a hot day at 100 deg. F, the blower could be increased to 24% overdrive to maintain the same air to fuel ratio.
  2. For a cool day at 60 deg. F, the blower could be decreased to 13% overdrive to maintain the same air to fuel ratio.

 In our previous experience in different air densities and track altitudes, jetting and / or blower overdrive would be adjusted in our drag racecar to always maintain the correct air to fuel ratio. From that, it performed very well staring with our first run right out of the trailer. That would include any new day or location.

*Uncorrected vs corrected barometer is illustrated in our books: Methanol, Nitro, & Motorsports Weather Corrections…. The barometric pressure has a profound effect on fuel injection tuning and a different but profound effect on horsepower. The effect on horsepower is illustrated in our books: Nitro & Motorsports Weather Correction. Air fuel ratio tuning can be done at Air Density Online.