We will be at the Good-Guys West Coast Nationals Aug 25-27th. Email if you are attending, and we’ll look you up. This event previously provided us with a lot of photo opportunities for hot rods throughout our publications. The food is great, and the participants are the finest hot rodders around.
Outlaw ProMod drag racing setups with mechanical fuel injection are hitting over 4,000 horsepower. The oversize PSI screw blowers at high overdrive ratios are common. These are not legal in most national drag racing classes. But in eighth mile outlaw racing, they are common. Horsepower levels in the 3,000’s are typical on the launch with a whole lot of power added from ram air from large injector scopes pushing through 200 MPH trap speeds. The combination is reaching over 4,000 HP at the high end.
Trap speeds over 200 MPH in the eighth mile are a result of that level of power. Tire spin is a common limit. Superb racetrack preparation is a must. One of our ProCalc customers said they were reading power levels in the mid 4,000 range. Anything over 3,500 HP would black track the tires all the way to the finish line.
Mechanical Fuel Injection Advantages
Constant flow, mechanical fuel injection setups are common feeding 15 GPM methanol at the top engine speeds. Adjustment of the main bypass is an easy tuning tool for air density compensation. Maintaining air to fuel ratio in the low 3’s is a common number. As the air density changes, a simple change in the main bypass can be done to maintain the best air to fuel ratio.
Pulsing the Fuel Curve
One of the combinations for these monsters goes beyond a steady air to fuel ratio. The fuel mixture is changed several times in a run by bringing a high speed bypass off and on. The routine, also called teasing the motor, is as follows:
- launch with a high speed bypass closed; engine is fuel rich
- open the high speed bypass right after launch in first gear; engine is fuel lean
- shift into second gear & close the high speed bypass; engine goes rich
- open the high speed bypass right after the shift into second gear; engine is fuel lean
- shift into third gear & close the high speed bypass; engine goes rich
- open the high speed bypass right after the shift into third gear; engine is fuel lean.
The technique involves cooling the engine with the rich condition; then heating the engine with the lean condition. The enrichment at launch is for response on the hit. It is also a method to reduce power on the hit to keep the tires hooked up. The lean condition is to build power. The rich condition on the shift is to soften the power with the gear change and cool the pistons & valves. Again, the subsequent lean condition is to build power.
The various AFR values for two different jetting profiles were developed from our ProCalc data using a fuel injection setup and were exported to a spread sheet program. This chart was created with the spread sheet toolbox in order to provide an obvious dramatic illustration of an AFR pulsation fuel map for the different performance results.
Multiple bypass sizes
It is also done with several high speed bypasses. A different one is used in different gears. However it is advisable to have good data management as this can become complicated to keep track. ProCalc is one such method of tracking data.
ProCalc Fuel Curve Pulse Analysis
When this jetting combination was first profiled on our calculator, we realize this is impulsing the fuel curve. Air to fuel ratios can be controlled with specific jetting sizes to a typical combination (shown for a Hemi head engine with overlap flow losses):
- rich condition with high speed closed >> 2.7 to 1 (too rich for good sustained power on a run but responsive and good for power modulation on the hit): launch, bottom of 2nd, bottom of 3rd gear
- lean condition with high speed open >> 3.7 to 1 (too lean for sustained power that would melted pistons): top of 1st, top of 2nd, top of 3rd gear.
The combination is balanced to almost melt pistons on a run.
Ram Air Enrichment
The high speed can be closed to add fuel for the high end ram air approaching the traps.
The lean condition is overheating the combustion chamber, making great power. When the gear is changed and the engine goes rich, the reduced power softens the power pulse to the tires from the gear change. The cool time allows the pistons to conduct heat away from the dome into the oil. Then the process repeats itself, and a surge of heat is again applied to the combustion chambers, piston domes, and valves.
This function is just like many other applications of pulsation.
Example 1: impulse welding or pulse welding: A surge of weld heat causes weld penetration. A brief cool time allows thermal conductivity of the weld metal to chill around the weld, keeping it from breaking through. Another surge of weld heat continues the weld penetration task. Pulse welding can join materials that constant current cannot.
Example 2: The surge of diesel fuel in the power stroke of a compression ignition engine is pulsed by the newer fuel injection systems. Multiple pulses of fuel in one stroke cause reduced noise and improved combustion.
Example 3: Medication is often introduced into the human body in pulses or surges. Pills are taken once a day, twice a week, once a week, etc. The medication fills the body in pulses.
Example 4: The 4 minute running mile was surpassed only by interval training where the body is pushed to extended efforts in intervals then rested in-between in intervals. Increased conditioning was the result. Pulsing extended straining efforts and rest periods is a method to build endurance that steady state training did not historically do.
Back to Racing Fuel Injection
In the other extreme of a fuel injection tuning with a steady state fuel curve, there is no high speed bypass going off and on. The engine runs a constant amount of fuel per revolution.
Even in a conventional normally aspirated engine with a high speed bypass, the single high speed opens around the torque peak and flattens the fuel curve. While there is a single high speed event, the transition is gradual so the fuel is not impulsed. It is fed at the rate of engine demand.
The pulsing alternative is just beginning its evolution in various racing categories. It is easy and fun to manage with ProCalc where bypass jetting at each time interval can be determined for weather corrections or tuning to meet air to fuel ratio targets.
Congradulations to the Greg Means racing team for winning the Nostalgia Eliminator I drag racing class at the Sacramento Funny Car fever race. Greg’s setup lasted to a final round win. Not too long ago, Greg took his team to a high altitude drag race track, adjusted for the altitude, and ran his number right out of the trailer. That level of preparation set him up for the win at that event as well. The team runs a supercharged small block V8 dragster, making over 1,000 HP with a very reliable and repeatable combination. His Enderle fuel injection is tuned by Ashlyn Means. Racecarbook.com and Airdensityonline.com are proud of the Means team in successful efforts such as these.
The Placerville outlaw sprint car event was a hit. Thousands of people sat all around the track to watch the closest racing ever. A lot of photo closeups were taken of $50K fuel injection engines in the 410 and midget classes. Men & women drivers from all over were putting on very fast competition. The food was great.
Top of the class 410 Sprint Car racing at Placerville Speedway, Placerville, California, Wednesday, March 29, 2017. Let us know if you are racing. We’ll look you up. These are 800+ HP monsters competing for the purse. Kinsler, Hilborn, & Engler fuel injection are common. The event is presented by http://www.woosprint.com/placerville-speedway. Sprint Car tune-ups are featured in our new publication: High HP Tuning for Mechanical Fuel Injection.
Mechanical fuel injection is holding its own against EFI and racing carbs in racing. It is simple, lower cost in many applications, and good for fuel pressure increases for more response & power. One recent application tested racing carbs, EFI, and mechanical fuel injection all on the same racing engine. Another recent application tested mechanical fuel injection against racing carbs in a factory developed combination. In both applications, mechanical fuel injection was good for about 5% more horsepower. Fuel pressure is limited in common EFI racing packages. Reduced flow from the venturi’s is a limit in carbs.
When we released our latest book, High Horsepower Tuning for Mechanical Fuel Injection, we received a very kind letter from Jim Kinsler of Kinsler Fuel Injection:
To: Bob Szabo
I have enjoyed reading through your “High Horsepower Tuning for Mechanical Fuel Injection”. Very nicely done! Bob, it is nice to see how thoroughly you do your books… all the details and examples of how things work are just great.
Thanks for your very nice “Special Thanks” at the front of your book, and for mentioning us by name through the book.
Brad and Greg thank you for their copies….
I hope that everything is going well for you.
With warm regards,