Due to popular demand, we can now provide our ProCalc fuel injection jetting calculator already set up to run your fuel injection combination. This special service includes an extensive evaluation of your fuel injection setup and a custom fuel injection manual all about your engine. We have already done different fuel injection configurations, fuels, and various racing classes. We also did the service in different countries. It is strongly air/fuel ratio based. A few records & championships resulted. Info at: https://airdensityonline.com/protune/
Engler Stumble Valve
A recent provision from Tim Engler is his stumble valve. It is a normally open bypass valve that closes with pressure.
Note: Most conventional fuel injection bypass valves are normally closed and open with pressure, such as for a high speed lean-out function.
Restricted Fuel Pump Sizing with Inlet Restrictors
Certain racing classes specify fuel pump flow value limits. The common way to achieve this is fuel pump size. However, another way to achieve this is to restrict the fuel pump inlet using a larger fuel pump. When this is done, it cavitates the fuel pump, limiting the output. In Nostalgia A-fuel drag racing, this is the latest method to reach the fuel pump rating. Previously a smaller fuel pump was used to reach the fuel pump rating. The more recent change provides an advantage. At lower fuel pump operating speeds, higher fuel pump volumes are achieved with the restricted larger pump than those from the previous smaller pump. Record runs in Nostalgia A-fuel dropped from low 6 second ETs to high 5 second ETs with this change. These engines are drunk on power from greater amounts of high percentage nitromethane fuel mixtures at the lower engine speeds even though they have essentially the same amount of fuel at the high end as before.
Blower Sizing Review
An example is provided for an 8,000 RPM Roots blower speed. That would be for a blower drive ratio at 1-to-1 on an engine spinning 8,000 RPM. It could also be for a blower overdrive ratio at 1.333-to-1 or 33.3% over for an engine spinning at 6,000 RPM.
The 6-71 Roots
The displacement of a standard diameter 6-71 Roots blower with rotor seals is 430 ci / rev. x 8,000 blower RPM = 3.44 million ci per min. / 1,728 ci per CF = 1,991 CFM w/o leakage. This high value is an indication why a couple 850 CFM carbs on even this small blower at 1-to-1 are out of breath, and an MFI hat is a big improvement in horsepower.
The Good-Guys Pleasanton Car show was a hit. The collections of custom hot rods was second to none. The creativity in custom paint, interiors, and engines is marvelous. The older hot rods brought back memories of our youth. A 65 Chevy that was on display brought back memories of my old hot rod of the same vintage although the 1000+ hr paint and custom interior were way beyond what my hot rod provided. A unique, supercharged & fuel injected T-Bird ProStreet car sparked my interest. The vendor food services were great. There was plenty of seating and shade for the touring spectators. Watch for photos of some of these participant autos to be featured in our upcoming articles on our racecarbook.com website, airdensityonline.com website, Engine Builder Magazine, and Engine Labs Newsletter.
We will be at the Good-Guys West Coast Nationals Aug 25-27th. Email if you are attending, and we’ll look you up. This event previously provided us with a lot of photo opportunities for hot rods throughout our publications. The food is great, and the participants are the finest hot rodders around.
Outlaw ProMod drag racing setups with mechanical fuel injection are hitting over 4,000 horsepower. The oversize PSI screw blowers at high overdrive ratios are common. These are not legal in most national drag racing classes. But in eighth mile outlaw racing, they are common. Horsepower levels in the 3,000’s are typical on the launch with a whole lot of power added from ram air from large injector scopes pushing through 200 MPH trap speeds. The combination is reaching over 4,000 HP at the high end.
Trap speeds over 200 MPH in the eighth mile are a result of that level of power. Tire spin is a common limit. Superb racetrack preparation is a must. One of our ProCalc customers said they were reading power levels in the mid 4,000 range. Anything over 3,500 HP would black track the tires all the way to the finish line.
Mechanical Fuel Injection Advantages
Constant flow, mechanical fuel injection setups are common feeding 15 GPM methanol at the top engine speeds. Adjustment of the main bypass is an easy tuning tool for air density compensation. Maintaining air to fuel ratio in the low 3’s is a common number. As the air density changes, a simple change in the main bypass can be done to maintain the best air to fuel ratio.
Pulsing the Fuel Curve
One of the combinations for these monsters goes beyond a steady air to fuel ratio. The fuel mixture is changed several times in a run by bringing a high speed bypass off and on. The routine, also called teasing the motor, is as follows:
- launch with a high speed bypass closed; engine is fuel rich
- open the high speed bypass right after launch in first gear; engine is fuel lean
- shift into second gear & close the high speed bypass; engine goes rich
- open the high speed bypass right after the shift into second gear; engine is fuel lean
- shift into third gear & close the high speed bypass; engine goes rich
- open the high speed bypass right after the shift into third gear; engine is fuel lean.
The technique involves cooling the engine with the rich condition; then heating the engine with the lean condition. The enrichment at launch is for response on the hit. It is also a method to reduce power on the hit to keep the tires hooked up. The lean condition is to build power. The rich condition on the shift is to soften the power with the gear change and cool the pistons & valves. Again, the subsequent lean condition is to build power.
The various AFR values for two different jetting profiles were developed from our ProCalc data using a fuel injection setup and were exported to a spread sheet program. This chart was created with the spread sheet toolbox in order to provide an obvious dramatic illustration of an AFR pulsation fuel map for the different performance results.
Multiple bypass sizes
It is also done with several high speed bypasses. A different one is used in different gears. However it is advisable to have good data management as this can become complicated to keep track. ProCalc is one such method of tracking data.
ProCalc Fuel Curve Pulse Analysis
When this jetting combination was first profiled on our calculator, we realize this is impulsing the fuel curve. Air to fuel ratios can be controlled with specific jetting sizes to a typical combination (shown for a Hemi head engine with overlap flow losses):
- rich condition with high speed closed >> 2.7 to 1 (too rich for good sustained power on a run but responsive and good for power modulation on the hit): launch, bottom of 2nd, bottom of 3rd gear
- lean condition with high speed open >> 3.7 to 1 (too lean for sustained power that would melted pistons): top of 1st, top of 2nd, top of 3rd gear.
The combination is balanced to almost melt pistons on a run.
Ram Air Enrichment
The high speed can be closed to add fuel for the high end ram air approaching the traps.
The lean condition is overheating the combustion chamber, making great power. When the gear is changed and the engine goes rich, the reduced power softens the power pulse to the tires from the gear change. The cool time allows the pistons to conduct heat away from the dome into the oil. Then the process repeats itself, and a surge of heat is again applied to the combustion chambers, piston domes, and valves.
This function is just like many other applications of pulsation.
Example 1: impulse welding or pulse welding: A surge of weld heat causes weld penetration. A brief cool time allows thermal conductivity of the weld metal to chill around the weld, keeping it from breaking through. Another surge of weld heat continues the weld penetration task. Pulse welding can join materials that constant current cannot.
Example 2: The surge of diesel fuel in the power stroke of a compression ignition engine is pulsed by the newer fuel injection systems. Multiple pulses of fuel in one stroke cause reduced noise and improved combustion.
Example 3: Medication is often introduced into the human body in pulses or surges. Pills are taken once a day, twice a week, once a week, etc. The medication fills the body in pulses.
Example 4: The 4 minute running mile was surpassed only by interval training where the body is pushed to extended efforts in intervals then rested in-between in intervals. Increased conditioning was the result. Pulsing extended straining efforts and rest periods is a method to build endurance that steady state training did not historically do.
Back to Racing Fuel Injection
In the other extreme of a fuel injection tuning with a steady state fuel curve, there is no high speed bypass going off and on. The engine runs a constant amount of fuel per revolution.
Even in a conventional normally aspirated engine with a high speed bypass, the single high speed opens around the torque peak and flattens the fuel curve. While there is a single high speed event, the transition is gradual so the fuel is not impulsed. It is fed at the rate of engine demand.
The pulsing alternative is just beginning its evolution in various racing categories. It is easy and fun to manage with ProCalc where bypass jetting at each time interval can be determined for weather corrections or tuning to meet air to fuel ratio targets.